VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
- 3. Engines
   + 3.1. Petrol engines of configuration R4
   - 3.2. Petrol engine of configuration of VR6
      3.2.1. Technical characteristics
      3.2.2. General information
      3.2.3. Check of technical condition of the engine
      3.2.4. Removal and installation of the engine
      3.2.5. Removal and installation of a head of the block of cylinders
      3.2.6. Repair of a head of the block of cylinders
      3.2.7. Pistons and rods
      3.2.8. Bent shaft
      3.2.9. Replacement of epiploons of a bent shaft
      3.2.10. Flywheel
      3.2.11. Drive of the gas-distributing mechanism
      3.2.12. Intermediate shaft
      3.2.13. Removal and installation of the oil pallet
      3.2.14. Oil pump
      3.2.15. Water pump
   + 3.3. Diesel engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. System of ignition
+ 7. Coupling
+ 8. Transmission
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits



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Repair Volkswagen Passat B3-B4/Passat B3-B4>> Engines>> Petrol engine of configuration of VR6>> Flywheel
Removal of a flywheel is carried out in the following order:
– remove the transmission and coupling;

Fig. 3.52. Bent shaft and flywheel: 1 – bent shaft; 2 – inserts of the conrod bearing; 3 – persistent half rings; 4 – inserts of the radical bearing; 5 – rod; 6 – bolt of fastening of a cover of a rod; 7 – gear wreath of the sensor of frequency of rotation of a bent shaft; 8 – bolt of fastening of a gear wreath; 9 – flywheel; 10 – bolt of fastening of a flywheel; 11 – adjusting pin of coupling


– record a flywheel 9 (see fig. 3.52 ) from a provorachivaniye, having established a clamp on a gear wreath of a flywheel;
– apply tags on a flywheel 9 and a bent shaft 1 for the subsequent correct installation of a flywheel;
– turn off bolts of the 10th fastening of a flywheel and remove a flywheel.
Fault detection of a flywheel includes check of a gear wreath on wear or damages of teeths, the basic surface of coupling on wear.
Installation of a flywheel is carried out in the following order:
– clear the interfaced surfaces of a flywheel and a bent shaft;
– establish a flywheel on pins of a bent shaft according to earlier put tags;
– screw new bolts of fastening of a flywheel;
– record a flywheel from a provorachivaniye, having established a clamp on a gear wreath of a flywheel;
– tighten bolts of fastening of a flywheel the moment of 70 N · m serially cross-wise, then tighten them on a corner 90 °;
– establish coupling and the transmission.

       PREVENTION
At installation of a flywheel it is recommended to use new bolts of fastening.