Removal of a bent shaft is carried out in the following order:

– remove the power unit from the car (see subsection 3.2.4);

– disconnect the transmission from the engine;

Fig. 3.52. Bent shaft and flywheel: 1 – bent shaft; 2 – inserts of the conrod bearing; 3 – persistent half rings; 4 – inserts of the radical bearing; 5 – rod; 6 – bolt of fastening of a cover of a rod; 7 – gear wreath of the sensor of frequency of rotation of a bent shaft; 8 – bolt of fastening of a gear wreath; 9 – flywheel; 10 – bolt of fastening of a flywheel; 11 – adjusting pin of coupling

– turn off bolts of 10 (fig. 3.52) of fastening of a flywheel, having recorded it from a provorachivaniye, and remove a flywheel 9 from a bent shaft 1;

Fig. 3.53. Drive of auxiliary units: 1 – pulley of a bent shaft; 2 – pulley of the water pump; 3 – tension roller; 4 – mechanism of a tension of a belt of the drive of auxiliary units; 5 – generator pulley; 6 – conditioner compressor pulley; 7 – pulley of the hydraulic booster of steering; 8 – belt of the drive of auxiliary units

– turn off a bolt of fastening of a pulley of 1 (fig. 3.53) of a bent shaft and remove a pulley;

– turn off bolts of fastening of a pulley of the water pump and remove a pulley 2;

– remove GRM drive chains;

– remove a head of the block of cylinders (see subsection 3.2.5);

– remove the oil pallet;

– remove the oil pump;

– remove pistons with rods in collecting (see subsection 3.2.7);

– measure an axial side play of a bent shaft by means of the probe (see subsection 3.1.15) or the indicator of hour type. The axial side play of a bent shaft is regulated persistent half rings 3 (see fig. 3.52 ) by which are installed in the case of the radical bearing No. 5;

Fig. 3.54. Forward and back covers of a bent shaft, oil pallet: 1 – cap of the oil channel; 2 – block of cylinders; 3 – GRM drive cover; 4 – bolt of fastening of a back cover of a bent shaft; 5 – back cover of a bent shaft; 6 – back epiploon of a bent shaft; 7 – laying of the oil pallet; 8 – oil pallet; 9 – stopper of a masloslivny opening; 10 – bolt of fastening of the oil pallet; 11 – forward cover of a bent shaft; 12 – bolt of fastening of a forward cover of a bent shaft; 13 – forward epiploon of a bent shaft

– turn off bolts of 12 (fig. 3.54) of fastening of a forward cover of a bent shaft and uncover 11 together with a forward epiploon 13;

– turn off bolts 4 fastenings of a back cover of a bent shaft and uncover 5 together with a back epiploon 6;

– mark covers of radical bearings for the subsequent their correct installation;

– turn off bolts of fastening of covers of radical bearings and uncover, without taking from them inserts;

– remove a bent shaft;

– remove the top inserts of radical bearings (inserts of beds of a bent shaft) and mark them for the subsequent correct installation.

The top inserts have a flute for supply of lubricant to a bent shaft.

Fault detection of a bent shaft is carried out in the sequence described in subsection 3.1.16.

Controlled parameters are specified in subsection 3.2.1.

Installation of a bent shaft is carried out in the following order:

– install the block of cylinders 2 (see fig. 3.54 ) by a case up;

– clear working surfaces of the top inserts of radical bearings and oil them fresh engine;

– establish the top persistent half rings 3 (see fig. 3.52 ) the radical bearing No. 5;

– grease all necks of a bent shaft with 1 fresh engine oil;

– install a bent shaft in the block of cylinders;

– install inserts 4 in radical bearings;

– establish persistent half rings 3 in a cover of the radical bearing No. 5;

– establish covers of radical bearings and tighten bolts of fastening of covers the moment of 30 N · m, then tighten them on a corner 180 °;

– turn a bent shaft manually. It has to rotate easily, without breakthroughs;

– check an axial side play of a bent shaft (see subsection 3.1.15);

– install pistons with rods assembled;

– establish forward and back covers of a bent shaft with new epiploons;

– establish a flywheel;

– install the oil pump;

– apply sealant on the surfaces of contact of the block 2 (see fig. 3.54 ) cylinders and the oil pallet 8;

– establish laying of the 7th oil pallet;

– install the oil pallet 8 and tighten bolts of the 10th fastening of the oil pallet the moment of 20 N · m cross-wise, beginning from a middle part of the pallet;

– execute other operations in the sequence, the return to removal.