VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
- 3. Engines
   - 3.1. Petrol engines of configuration R4
      3.1.1. Technical characteristics
      3.1.2. General information
      3.1.3. Definition of a compression in cylinders
      3.1.4. Gear belt of the drive of the gas-distributing mechanism
      3.1.5. Camshaft and pushers
      3.1.6. Removal and installation of a head of the block of cylinders
      3.1.7. Repair of a head of the block of cylinders
      3.1.8. Flywheel
      3.1.9. Intermediate shaft
      3.1.10. Oil pallet
      3.1.11. Replacement of epiploons of a bent shaft
      3.1.12. Oil pump
      3.1.13. Pistons and rods
      3.1.14. Removal and installation of the engine
      3.1.15. Dismantling of the engine
      3.1.16. Fault detection of the block of cylinders and bent shaft
      3.1.17. Assembly of the engine
      3.1.18. Launch of the engine after capital repairs
   + 3.2. Petrol engine of configuration of VR6
   + 3.3. Diesel engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. System of ignition
+ 7. Coupling
+ 8. Transmission
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits



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Repair Volkswagen Passat B3-B4/Passat B3-B4>> Engines>> Petrol engines of configuration R4>> Oil pump
Remove and install the oil pump in the following sequence:
– remove the oil pallet (see subsection 3.1.10);

Fig. 3.28. Oil pump: 1 – partition; 2 – oil receiver; 3 – bolt of fastening of an oil receiver; 4 – cover of the oil pump; 5 – the conducted gear wheel; 6 – case of the oil pump; 7 – shaft of the drive of the oil pump; 8 – leading gear wheel; 9 – bolt of fastening of the oil pump; 10 – bolt of fastening of a cover of the oil pump; 11 – sealing ring of an oil receiver


– disconnect a partition of 11 (fig. 3.28) of the oil pallet from an oil receiver 8;
– turn off bolts of the 9th fastening of an oil receiver and remove an oil receiver 8 from the oil pump;
– otverny bolts of the 7th fastening of the oil pump also remove the oil pump from the block of cylinders;
– turn off bolts of the 6th fastening of a cover of the oil pump and uncover the 5th pump. In it there is a reducing valve;
– wash out pump details in kerosene;
– examine pump details, replace the damaged details;

Fig. 3.29. Check of an axial side play of gear wheels of the oil pump


Fig. 3.30. Check of a gap between teeths of gear wheels of the oil pump


– check an axial side play of gear wheels of the oil pump and a gap between teeths of gear wheels (fig. 3.29, 3.30) . If they exceed admissible values (see subsection 3.1.1) and in the presence of damages replace the pump assembled;
– ship the pump in fresh engine oil, turning a shaft 3 drives (see fig. 3.28 ), fill the pump;
– clear the interfaced surfaces;
– install the oil pump on the block of cylinders and tighten bolts of the 7th fastening;
– establish a new sealing ring 10 on an oil receiver;
– install an oil receiver on the oil pump and tighten bolts 9;
– install the oil pallet.