VW Passat repair+ 1. Ekspluatatsiiya of the car + 2. Maintenance - 3. Engines - 3.1. Petrol engines of configuration R4 3.1.1. Technical characteristics 3.1.2. General information 3.1.3. Definition of a compression in cylinders 3.1.4. Gear belt of the drive of the gas-distributing mechanism 3.1.5. Camshaft and pushers 3.1.6. Removal and installation of a head of the block of cylinders 3.1.7. Repair of a head of the block of cylinders 3.1.8. Flywheel 3.1.9. Intermediate shaft 3.1.10. Oil pallet 3.1.11. Replacement of epiploons of a bent shaft 3.1.12. Oil pump 3.1.13. Pistons and rods 3.1.14. Removal and installation of the engine 3.1.15. Dismantling of the engine 3.1.16. Fault detection of the block of cylinders and bent shaft 3.1.17. Assembly of the engine 3.1.18. Launch of the engine after capital repairs + 3.2. Petrol engine of configuration of VR6 + 3.3. Diesel engines + 4. Cooling system + 5. Power supply system + 6. System of ignition + 7. Coupling + 8. Transmission + 9. Drive of forward wheels + 10. Suspension brackets + 11. Steering + 12. Brake system + 13. Wheels and tires + 14. Systems of heating, ventilation and conditioning + 15. Electric equipment + 16. Body + 17. Electric circuits |
Repair Volkswagen Passat B3-B4/Passat B3-B4>> Engines>> Petrol engines of configuration R4>> Intermediate shaft
Removal of an intermediate shaft is carried out in the following sequence:
– remove the engine from the car;
– remove the distributor of ignition (SOHC engines);
– take off a GRM drive belt (see subsection 3.1.4);
– remove a protective plate 7 (see
fig. 3.2
);
– turn off bolts of fastening and remove an arm of fastening of the generator;
– turn off a bolt of fastening of the cogged pulley of an intermediate shaft, holding a pulley from a provorachivaniye special adaptation;
– remove the cogged pulley of an intermediate shaft and a spline of a pulley;
– turn off bolts of fastening of 8
(fig. 3.27)
and uncover the 10th intermediate shaft 12 with a sealing ring 11;
– remove an epiploon of the 9th intermediate shaft 12;
– remove an intermediate shaft 12;
– clear an intermediate shaft and examine it. In the presence of damages it should be replaced.
Installation of an intermediate shaft is carried out in the following sequence:
– grease necks of an intermediate shaft 12 and accurately insert a shaft into the block of 17 cylinders;
– grease working edges of a new epiploon of the 9th intermediate shaft and insert an epiploon into a cover of the 10th intermediate shaft careful blows of the hammer to a mandrel;
– establish a new sealing ring 11 on a cover 10;
– install a cover 10 on the block of cylinders and tighten it bolts 8;
– check an axial side play of an intermediate shaft by means of the indicator of hour type.
Execute other operations in the sequence, the return to removal.
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