VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
- 3. Engines
   - 3.1. Petrol engines of configuration R4
      3.1.1. Technical characteristics
      3.1.2. General information
      3.1.3. Definition of a compression in cylinders
      3.1.4. Gear belt of the drive of the gas-distributing mechanism
      3.1.5. Camshaft and pushers
      3.1.6. Removal and installation of a head of the block of cylinders
      3.1.7. Repair of a head of the block of cylinders
      3.1.8. Flywheel
      3.1.9. Intermediate shaft
      3.1.10. Oil pallet
      3.1.11. Replacement of epiploons of a bent shaft
      3.1.12. Oil pump
      3.1.13. Pistons and rods
      3.1.14. Removal and installation of the engine
      3.1.15. Dismantling of the engine
      3.1.16. Fault detection of the block of cylinders and bent shaft
      3.1.17. Assembly of the engine
      3.1.18. Launch of the engine after capital repairs
   + 3.2. Petrol engine of configuration of VR6
   + 3.3. Diesel engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. System of ignition
+ 7. Coupling
+ 8. Transmission
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits



ed639308




Repair Volkswagen Passat B3-B4/Passat B3-B4>> Engines>> Petrol engines of configuration R4>> Intermediate shaft
Removal of an intermediate shaft is carried out in the following sequence:
– remove the engine from the car;
– remove the distributor of ignition (SOHC engines);
– take off a GRM drive belt (see subsection 3.1.4);

Fig. 3.2. Drive of the gas-distributing mechanism (GRM): 1 – top cover of GRM; 2 – bolts; 3 – top protective plate; 4 – camshaft drive belt; 5 – tension roller; 6 – nut of fastening of a tension roller; 7 – protective plate; 8 – belt of the drive of the generator and water pump; 9 – pulley of a bent shaft; 10 – lower cover of a belt of the drive of the camshaft; 11 – cogged pulley of a bent shaft; 12 – bolt of fastening of the cogged pulley of a bent shaft; 13 – cogged pulley of an intermediate shaft


– remove a protective plate 7 (see fig. 3.2 );
– turn off bolts of fastening and remove an arm of fastening of the generator;
– turn off a bolt of fastening of the cogged pulley of an intermediate shaft, holding a pulley from a provorachivaniye special adaptation;
– remove the cogged pulley of an intermediate shaft and a spline of a pulley;

Fig. 3.27. Block of cylinders, cranked and intermediate shaft: 1 – bolts of fastening of a cover of the radical bearing of a bent shaft; 2 – cover of the radical bearing of a bent shaft; 3 – insert of the radical bearing of a bent shaft; 4, 6 – persistent half rings; 5 – insert of the central (persistent) radical bearing of a bent shaft; 7 – bent shaft; 8 – bolt of fastening of a cover of an intermediate shaft; 9 – epiploon of an intermediate shaft; 10 – cover of an intermediate shaft; 11 – sealing ring of a cover of an intermediate shaft; 12 – intermediate shaft; 13 – forward epiploon of a bent shaft; 14 – bolts of fastening of a forward cover of a bent shaft; 15 – forward cover of a bent shaft; 16 – laying of a forward cover of a bent shaft; 17 – block of cylinders


– turn off bolts of fastening of 8 (fig. 3.27) and uncover the 10th intermediate shaft 12 with a sealing ring 11;
– remove an epiploon of the 9th intermediate shaft 12;
– remove an intermediate shaft 12;
– clear an intermediate shaft and examine it. In the presence of damages it should be replaced.
Installation of an intermediate shaft is carried out in the following sequence:
– grease necks of an intermediate shaft 12 and accurately insert a shaft into the block of 17 cylinders;
– grease working edges of a new epiploon of the 9th intermediate shaft and insert an epiploon into a cover of the 10th intermediate shaft careful blows of the hammer to a mandrel;
– establish a new sealing ring 11 on a cover 10;
– install a cover 10 on the block of cylinders and tighten it bolts 8;
– check an axial side play of an intermediate shaft by means of the indicator of hour type.
Execute other operations in the sequence, the return to removal.