VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. System of ignition
- 7. Coupling
   7.1. Specifications and characteristics
   7.2. General information
   7.3. Check of technical condition of hydraulic system
   7.4. Coupling pedal
   7.5. Removal of air from the hydraulic drive of coupling
   7.6. Removal and installation of the working cylinder of coupling
   7.7. Removal and installation of the main cylinder of coupling
   7.8. Removal and installation of a cable of the drive of coupling
   7.9. Removal and installation of the press and conducted clutch plates
   7.10. Removal and installation of the lever and bearing of switching off of coupling
+ 8. Transmission
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits



ed639308




Repair Volkswagen Passat B3-B4/Passat B3-B4>> Coupling>> Removal and installation of the lever and bearing of switching off of coupling
You carry out removal of the lever of switching off of coupling and the bearing in the following order:
using the screw-driver as the lever, remove the lever of switching off of coupling from a hairpin with a spherical tip on a transmission case;
take the bearing together with the lever of switching off of coupling from the directing plug;
disconnect the bearing from the coupling switching off lever.
You carry out an inspection of technical condition of the bearing of switching off of coupling in the following order:
– the bearing of switching off of coupling has to have the soft uniform course and not have at the same time wear tracks — otherwise the bearing is subject to obligatory replacement;
– it is impossible to wash out the bearing in solvent that can lead to removal from the bearing of lubricant and, as a result, to bystry wear of the bearing.
You carry out installations of the bearing of switching off of coupling and the lever of switching off of coupling in the following order:
– clear of pollution the coupling switching off lever, a hairpin with a spherical tip and the directing plug;

Fig. 7.15. Installation gear (And) and flat (In) washers in the lever of the mechanical (hummock) drive of coupling with use of a mandrel of VW 420


– when replacing the lever of the drive of coupling on models with the mechanical (hummock) drive of coupling install gear and flat washers in the lever (fig. 7.15) . Establish a gear washer by the convex party to a casing. For installation of washers use a tubular mandrel of the corresponding diameter;
– you carry out installation of the bearing and lever of switching off of coupling in the sequence, the return to removal. At installation grease a hairpin with a spherical tip and the surface of the bearing contacting to a diaphragm spring, special lubricant. Install a spring on the lever and install the lever on a hairpin with a spherical tip to a spring zashchelkivaniye.