VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. System of ignition
- 7. Coupling
   7.1. Specifications and characteristics
   7.2. General information
   7.3. Check of technical condition of hydraulic system
   7.4. Coupling pedal
   7.5. Removal of air from the hydraulic drive of coupling
   7.6. Removal and installation of the working cylinder of coupling
   7.7. Removal and installation of the main cylinder of coupling
   7.8. Removal and installation of a cable of the drive of coupling
   7.9. Removal and installation of the press and conducted clutch plates
   7.10. Removal and installation of the lever and bearing of switching off of coupling
+ 8. Transmission
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits



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Repair Volkswagen Passat B3-B4/Passat B3-B4>> Coupling>> Removal and installation of the working cylinder of coupling
You carry out removal of the working cylinder of coupling in the following order:
– press a flexible hose a suitable clip. You watch at the same time that the clip did not damage the pipeline;
– unscrew the coupling of a flexible hose on the working cylinder of coupling and disconnect a hose from the cylinder;
– turn off two bolts of fastening of the working cylinder to a case of coupling and remove the working cylinder.

       PREVENTION
Do not press a coupling pedal at the removed working cylinder.

You carry out an inspection of technical condition of details of the working cylinder in the following order:
– clear the external surface of the working cylinder of coupling;
– using the screw-driver as the lever, remove a rubber cover and take a pusher;
– take a lock ring from the cylinder, and then the piston and a spring;
– carefully clear details of the working cylinder of coupling, check their state and if necessary replace them. Replace a cuff of the piston irrespective of its state.
You carry out assembly and installation of the working cylinder in the following order:
– lower a new cuff in brake fluid and install it on the piston according to arrow indexes. Make sure that the working edge of a cuff is before a spring on the end of the piston;
– install a spring in the working cylinder of coupling, lower the piston in brake fluid and accurately insert it into the coupling cylinder;
– move the piston into the cylinder and record it a lock ring;
– establish into place a pusher and a rubber cover;
– you carry out installation of the working cylinder to the sequences, the return to removal;
– grease the pusher end face adjoining to the squeezing lever, a thin layer of special lubricant;
– remove air from the hydraulic drive of coupling.