VW Passat repair


+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. System of ignition
- 7. Coupling
   7.1. Specifications and characteristics
   7.2. General information
   7.3. Check of technical condition of hydraulic system
   7.4. Coupling pedal
   7.5. Removal of air from the hydraulic drive of coupling
   7.6. Removal and installation of the working cylinder of coupling
   7.7. Removal and installation of the main cylinder of coupling
   7.8. Removal and installation of a cable of the drive of coupling
   7.9. Removal and installation of the press and conducted clutch plates
   7.10. Removal and installation of the lever and bearing of switching off of coupling
+ 8. Transmission
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits



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Repair Volkswagen Passat B3-B4/Passat B3-B4>> Coupling>> Removal and installation of a cable of the drive of coupling
You carry out removal of a cable of the drive of coupling in the following order:
– uncover the block of safety locks. Having unscrewed fastening screws, dismantle the lower part of the dashboard;
– you otverntit two screws of fastening of a casing to the lower part of a steering column and remove a casing;

Fig. 7.7. Details of the mechanical (hummock) drive of coupling: 1 — the fixing clip; 2 — the mechanism of adjustment of a free wheeling of a pedal; 3, 4 — sealing washers; 5 — the plug; 6 — a coupling pedal; 7 — an arm of a pedal of coupling of a cable; 8, 9 — fastening bolts; 10 — the lever; 11 — a lock washer; 12 — a sealing washer; 13 — a gear washer; 14 — a spring; 15 — a pusher; 16 — a basic element; 17 — a cover emphasis


– several times press and release a coupling pedal. Fix the mechanism of adjustment of a cable of coupling (for example, a wire collar), having moved against the stop a control lever aside, opposite to normal working situation then remove a cable from the coupling switching off lever;

Fig. 7.8. Use of a special collar for fixing of the mechanism of automatic adjustment of a cable of coupling


       NOTE
For fixing of the mechanism of adjustment of a free wheeling of pedals instead of a wire collar it is more convenient to use the special fixing collar (1) with ears (2) (fig. 7.8) . If the mechanism of adjustment of a free wheeling of pedals for any reasons does not manage to be fixed, cut a coupling cable in the most convenient place, and at installation use a new cable. For compression of the mechanism of adjustment of a free wheeling of pedals move a sealing washer of a cable several times back and forth before full compression of the mechanism.

– disconnect a cable from a clamp;
– disconnect a cable from a pedal of coupling and take it in a motor compartment.
You carry out installation of a cable of coupling of the drive of coupling in the following order:
– stretch a coupling cable from a motor compartment in interior of the car, connect it to a pedal of coupling and correctly arrange in a motor compartment, without fixing it in a clamp;
– connect a cable to the coupling switching off lever;
– fix a cable in a clamp then remove the special fixing collar from the mechanism of automatic adjustment of a cable;
– be convinced that the cable does not adjoin to the top part of the transmission;

Fig. 7.9. Check of action of a clutch lever


– for adjustment of a cable press five times against the stop a coupling pedal, then release it on 10 mm and be convinced that the pedal moves freely (fig. 7.9) ;
– establish into place a casing of the lower part of a steering column and the lower part of the dashboard.



Driving school of Kirovsky district